Distribution Board Design Calculator

Pump DB Capacity Calculator

Sizing Switchgear, Starters, & Cables for Electrical Installations

Calculated Design Specifications

Total Equivalent Power: -
Full Load Current (FLC): -
Main Incomer Breaker (MCCB/MCB): -
Recommended Busbar Rating: -
Recommended Motor Starter: -
Min. Copper (Cu) Cable Size: -
Min. Aluminium (Al) Cable Size: -
* Note: Cable sizing is an approximation based on basic thermal limits for runs up to 50 meters. For long distances, perform explicit voltage drop calculations. Incomer selections use standard available industrial switchgear steps.

1. Star-Delta (SD) Starter

Total Cable Length (Meters) Recommended Copper Cable Size (mm² × 2 runs)
Up to 80 meters6 mm² (Two cables)
80 to 120 meters10 mm² (Two cables)
120 to 180 meters16 mm² (Two cables)
180 to 250 meters25 mm² (Two cables)

2. Direct-On-Line (DOL) Starter

Total Cable Length (Meters) Recommended Copper Cable Size (mm²)
Up to 50 meters10 mm²
50 to 80 meters16 mm²
80 to 120 meters25 mm²
120 to 160 meters35 mm²
160 to 220 meters50 mm²

3. Pump Motor Capacity and Power Factor

Pump Motor Capacity (HP) Pump Motor Capacity (kW) Expected Power Factor (cos φ)
Small: 1 HP – 5 HP0.75 kW – 3.7 kW0.70 – 0.78
Medium: 7.5 HP – 25 HP5.5 kW – 18.5 kW0.80 – 0.85
Large: 30 HP – 100 HP22 kW – 75 kW0.85 – 0.88
Very Large: > 100 HP> 75 kW0.88 – 0.92

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